DE-COMP COMPOSITES, INC.

  ZYVAX FIBERGLASS SHIELD

DESCRIPTION
FIBERGLASS SHIELD is a high performance, semi-permanent release coating specifically formulated to provide high gloss moldings of polyester resins and gel coats.  It also offers effective multiple release efficiency with a wide range of molding compounds.  For NON-VOC release agents, request technical data on Watershield, Watershield V, SilverShield 320 and RotoShield.

  FIBERGLASS SHIELD benefits are:

True semi-permanent multiple release capability No build-up on mold
Ease of Application  Thermal Stability  (> 900°F/480°C)
Fast Cure Good Gloss
No Transfer Easy Recoat/Touch-Up 
Controlled Release (reduces possibility of Pre-Release)

 

TYPICAL PROPERTIES
Appearance & Odor  Clear, thin, liquid with characteristic solvent odor
Carrier  Blend of Aliphatic and Aromatic Naphthas
Flash Point [C.C]  >100°F/38°C
Coverage  Approximately 1,200 Sq. Ft./Gallon
Wt/Gallon  7.29 lbs/Gallon
Cure Requirement  5-10 minutes at ambient temperature (~ 70°F/21°C)
Cure Mechanism  Chemical cross-linking and bonding following solvent
evaporation and reaction with atmospheric moisture

NOTE: Product is moisture-sensitive. Container must be kept tightly closed when not in use.

FIBERGLASS SHIELD USES

SURFACE PREPARATION
Before applying FIBERGLASS SHIELD, all previous waxes or oils should be removed using SURFACE CLEANER, and a suitable mold sealer should be applied. If surfaces have been coated previously with a semi-permanent release agent, it may be possible to simply solvent wipe, dry, and apply FIBERGLASS SHIELD directly on top of existing surface.  A test patch should be done to confirm this possibility.

  MOLD CLEANING
SURFACE CLEANER is a combination of solvents specially blended to aid in the preparation of new and used molds/tools prior to treatment with ZYVAX MOLD SEALERS AND RELEASE AGENTS.  It readily removes waxes and other surface contaminants without harming or dulling the working surfaces of the mold. SURFACE CLEANER will also clean brushes and spray equipment used to apply various release products and elastomeric materials.  For a NON-VOC cleaner, use our WATERCLEAN.

MOLD SEALING
SEALER GP is recommended whenever a mold/tool is completely cleaned or the mold surface has been scratched locally after demolding a component.  SEALER GP forms a thin protective shield that extends the life of the mold surface and reduces the amount of release agent required. Apply SEALER GP in accordance with Zyvax Technical Data Sheet.

HOW TO USE

1.      Apply FIBERGLASS SHIELD to a small area of the mold 1-2 sq. (.2 sq. m.) using a Bounty paper towel, clean lint free cloth, or hand sprayer.

2.      While still wet, gently wipe dry using a separate clean Bounty paper towel or lint free cloth.

3.      Make sure entire mold surface is coated in this manner, slightly over-lapping the last coated area if you are applying in sections.  Be certain that all contours are adequately coated.

4.      Wait for a minimum of 15 minutes.

5.      Apply a second coat of FIBERGLASS SHIELD in the same way, and wait for a minimum of 15 minutes.

6.      After the final coat, wait at least 30 minutes before using mold. If application has been made to a warm surface, a shorter waiting period is needed.  The use of heat (hot air, heat gun, oven) can enhance performance.

7.      For touch up apply a single coat of FIBERGLASS SHIELD as above and continue processing.

  STORAGE & SHELF LIFE

  SAFETY DATA
Material safety data sheets are available for all ZYVAX products and should be consulted prior to use of product.

 SHIPPING DATA

 DOT SHIPPING NAME : Resin Solution
DOT HAZARD CLASSIFICATION : Flammable Liquid
DOT I.D. NUMBER : UN 1866


PACKAGING
FIBERGLASS SHIELD is available in the following sizes:

                1-U.S. gallon can
                5-U.S. gallon pail
                55-U.S. gallon pail

PRINT VERSION

NOTE: THE INFORMATION CONTAINED HEREIN IS BELIEVED BY DE-COMP COMPOSITES, INC. TO BE ACCURATE. HOWEVER, NO WARRANTY EXPRESSED OR IMPLIED IS MADE REGARDING THIS DATA , THIS MATERIAL, OR RESULTS THERE FROM WHETHER USED IN ACCORDANCE WITH OUR INSTRUCTIONS OR NOT. THE USER SHALL MAKE HIS/HER OWN TESTS TO DETERMINE SUITABILITY OF THIS MATERIAL FOR HIS/HER PARTICULAR PURPOSES, IN ANY EVENT, DE-COMP’S LIABILITY SHALL BE LIMITED TO THE PURCHASE PRICE OF THE MATERIAL.

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Page Last Modified:  01/15/2008