MASTER MODELING BOARDS

D4500 Series are tough, high-density polyurethane tooling boards intended for use in master models, mold and foundry patterns, and composite tooling applications where a uniform, grain-free, dimensionally stable substrate is desired.
Economical, available in many densities and sheet sizes, and has excellent machining characteristics. No tool-damaging fillers are used and special formulation allows the creation of chips – not dust.
TYPICAL PROPERTIES |
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D4515 |
D4520 |
D4530 |
D4540 |
D4550 |
Test Method |
|
Standard Sheet Size1 |
48” x 96” |
48” x 80” |
30” x80” |
24” x 80” |
20” x 80” |
|
Color |
Natural |
Tan |
Terracotta |
Taupe |
Gray-Green |
Visual |
Density (lb/ft3) |
15 |
20 |
30 |
40 |
50 |
ASTM D-1623 |
Hardness, Shore D |
ASTM D-2240 |
|||||
75°F |
23 |
31 |
47 |
63 |
79 |
|
150° |
19 |
27 |
43 |
60 |
76 |
|
Glass Transition (Tg) (°F) |
225 |
225 |
225 |
225 |
225 |
per TMA, ASTM D-4065 (wip) |
| Coefficient of Expansion (CTE) (in/in/deg) | 2.7x10^-5 |
2.7x10^-5 |
2.7x10^-5 |
2.7x10^-5 |
2.7x10^-5 |
From –30 to +200°F |
Flexural Strength (psi) |
657 |
1,132 |
2,436 |
4,196 |
6,398 |
ASTM D-790 |
Flexural Modulus (psi) |
18,416 |
33,069 |
75,462 |
135,504 |
213,376 |
ASTM D-790 |
Compressive Strength (psi) |
617 |
1,052 |
2,227 |
3,793 |
5,732 |
ASTM D-1621 |
| Compressive Modulus (psi) | 26,584 |
40,951 |
75,290 |
115,980 |
162,156 |
ASTM D-1621 |
Tensile Strength (psi) |
521 |
854 |
1,715 |
2,813 |
4,129 |
ASTM D-1623 |
Tensile Modulus (psi) |
40,352 |
70,016 |
152,285 |
264,295 |
405,328 |
ASTM D-1623 |
Shear Strength (psi) |
409 |
625 |
1,139 |
1,744 |
2,426 |
ASTM C-273 |
Shear Modulus (psi) |
4,698 |
10,200 |
30,415 |
66,031 |
120,471 |
ASTM C-273 |
Fire Safety |
Pass |
Pass |
Pass |
Pass |
Pass |
FAR 25.853, 12 sec. & 60 sec. vertical |
1 Thickness variable at customer request
NOTE: THE INFORMATION CONTAINED HEREIN IS BELIEVED BY DE-COMP COMPOSITES, INC. TO BE ACCURATE. HOWEVER, NO WARRANTY EXPRESSED OR IMPLIED IS MADE REGARDING THIS DATA, THIS MATERIAL, OR RESULTS THERE FROM WHETHER USED IN ACCORDANCE WITH OUR INSTRUCTIONS OR NOT. THE USER SHALL MAKE HIS/HER OWN TESTS TO DETERMINE SUITABILITY OF THIS MATERIAL FOR HIS/HER PARTICULAR PURPOSES, IN ANY EVENT, DE-COMP’S LIABILITY SHALL BE LIMITED TO THE PURCHASE PRICE OF THE MATERIAL.