DE-COMP COMPOSITES, INC.

HONEYCOMB TOOLING PANELS

HONEYCOMB 180° HONEYCOMB 350º HONEYCOMB 425º
DOUBLE CORE 180° 12 PLY HONEYCOMB 350º 12 PLY HONEYCOMB 425º
16 PLY TRIPLE CORE 180º   16 PLY HONEYCOMB 425º

 

HONEYCOMB 180°
REK HCL-180

This fabricated tooling panel is built from fiberglass and epoxy resins with a perforated and corrosion-resistant aluminum core--for up to a 180ºF working temperature.  Contains two plies of 10 ounce fiberglass (.030 total thickness).  Its surface is protected with high-quality peel ply for ready bonding and highly stable composite tooling.

USES
SIZES
THICKNESSES
Stretch form supports
4' x 8' Standard
1/2", 3/4", 1", 1.5", 2"
Support structures
4' x 12' Standard
 
Egg crate supports
Other sizes available upon request
 
Drill fixtures    
Check gauges    

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DOUBLE CORE 180°
REK HCL-12

An extra strong tooling panel fabricated with four plies of 10-ounce fiberglass with two pieces of honeycomb sandwiching.  In total, 12 plies are bonded together for high strength and dimensional stability.  A fiberglass-and-epoxy skin and perforated, corrosion resistant aluminum core provide 180ºF maximum working temperatures.  Peel ply surface creates easy bonding.

USES
SIZES 
THICKNESSES
Egg crate stiffening
4' x 8' Standard
1", 1.5", 2", 3", 4"
Support structures
4' x 12' Standard
 
Bonding jigs
Other sizes available upon request
 
Drill fixtures    
Check gauges    

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16 PLY TRIPLE CORE 180º
REK HCL-16

Constructed much like our Double Core Panel and also designed for 180ºF maximum working temperatures, the Triple Core contains four 4-ply skins of 10-ounce 7500 fiberglass fiberglass with two pieces of Honeycomb sandwiching.  A total of 16 plies are pressed together for high peel strength.  Peel ply surface for easy bonding.

USES 
SIZES
THICKNESSES
Egg crating stiffeners
4' x 8' Standard
1", 1.5", 2", 3", 4"
Support structures
4' x 12' Standard
 
Bonding jigs
Other sizes available upon request
 
Check gauges    
Drill fixtures    

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HONEYCOMB 350º
REK HCI-350

Aluminum Honeycomb panel fabricated with fiberglass skins and high-temperature resins for working temperatures up to 350ºF.  A perforated corrosion resistant core and 2 plies of 10-ounce fiberglass cloth provide strength and stability.  Bonded under pressure for high peel strength.  Honeycomb panel post cured.  Peel ply applied for good bonding surface.  Staged post cured to 350ºF.

USES 
SIZES
THICKNESSES
Bonding jigs
4' x 8' Standard
1/2", 3/4", 1", 1.5", 2", 3", 4"
Stretch form supports
4' x 12' Standard
 
Autoclave applications Other sizes available upon request  
Egg crating    

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12 PLY HONEYCOMB 350º
REK HCI-12

Fabricated from three 4-ply skins of 10-ounce fiberglass cloth (.030 thickness) with a sandwich structure comprised of two Honeycomb cores.  A total of 12 plies of fiberglass and epoxy for high strength and dimensional stability.  Working temperature up to 350ºF.  Staged post cured to 350ºF.

USES
SIZES
THICKNESSES
Bonding jigs and fixtures
4' x 8' Standard
1", 1.5", 2", 3", 4"
Egg crating
4' x 12' Standard
 
Stretch form supports
Other sizes available upon request
 

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HONEYCOMB 425º
REK HCI 400

To resist tooling temperatures up to 425ºF, this aluminum Honeycomb panel is fabricated with fiberglass skins and high-temperature resins.  A perforated corrosion-resistant  core and 2 plies of 10-ounce fiberglass cloth provide strength and stability.  Bonded under pressure for greater strength.  Honeycomb panel is post cured.  Peel ply applied for good bonding surface.  Panel staged post cured to 425ºF.

USES
SIZES
THICKNESSES
Support structures
4' x 8' Standard
1", 1.5", 2", 3", 4
Autoclave applications
4' x 12' Standard
1", 1.5", 2", 3", 4
Bonding jigs
Other sizes available upon request
 
Egg crate supports    

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12 PLY HONEYCOMB 425º
REK HCI 425-12

Designed for applications up to 425ºF.  Three 4-ply skins of 10-ounce fiberglass cloth (.030 thickness) with two Honeycomb cores in a sandwich structure.  A total of 12 plies of fiberglass and epoxy.  Honeycomb tooling panel post cured and fabricated with fiberglass and epoxy with aluminum core perforated and corrosion resistant.  Staged post cured to 425ºF.

USES
SIZES
THICKNESSES
Bonding jigs and fixtures
4' x 8' Standard
1", 1.5", 2", 3", 4"
Egg crating
4' x 12' Standard
 
Stretch form supports
Other sizes available upon request
 

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16 PLY HONEYCOMB 425º
REK HCI 425-16

This panel provides extra heavy reinforcing for tooling with high strength and dimensional stability for parts from durable tooling.  Working temperature up to 425ºF.  Four 4-ply skins of 10-ounce fiberglass cloth (.030 thickness) with two Honeycomb cores in a sandwich structure. A total of 16 plies of epoxy and fiberglass.  Staged post cured to 425ºF.

USES
SIZES
THICKNESSES
Bonding jigs and fixtures
4' x 8' Standard
1", 1.5", 2", 3", 4"
Egg crating
4' x 12' Standard
 
Stretch form supports
Other sizes available upon request
 
Drill fixtures    
Check gauges    

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NOTE: THE INFORMATION CONTAINED HEREIN IS BELIEVED BY DE-COMP COMPOSITES, INC. TO BE ACCURATE. HOWEVER, NO WARRANTY EXPRESSED OR IMPLIED IS MADE REGARDING THIS DATA , THIS MATERIAL, OR RESULTS THERE FROM WHETHER USED IN ACCORDANCE WITH OUR INSTRUCTIONS OR NOT. THE USER SHALL MAKE HIS/HER OWN TESTS TO DETERMINE SUITABILITY OF THIS MATERIAL FOR HIS/HER PARTICULAR PURPOSES, IN ANY EVENT, DE-COMP’S LIABILITY SHALL BE LIMITED TO THE PURCHASE PRICE OF THE MATERIAL.

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Page Last Modified:  01/15/2008